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August 8, 2025
Kistler Showcases Advanced Process and Quality Solutions at K 2025
Kistler Showcases Advanced Process and Quality Solutions at K 2025
At K 2025, Kistler is presenting its latest innovations in process monitoring, precision assembly, and quality inspection for the plastics industry. Central to the showcase is the updated ComoNeo process monitoring and control system, version 7.0, which launched earlier this year. The highlight is the new Multiflow function, enabling automatic control of individual hot runner nozzles in multicavity molds. This enhancement improves hot runner balancing, facilitates processing of recycled plastics, and generates cost savings. Hardware upgrades provide increased computing power, reducing processing times and preparing the system for future AI-driven functionalities.
Kistler’s AkvisIO software complements ComoNeo by offering fast, comprehensive analysis of production histories and simplifying documentation requirements for medical molding. The software evaluates large datasets in seconds, helping manufacturers identify cost drivers and optimize processes.
Also debuting at K 2025 is the NCFQ 2166A joining system, designed for precision control of joining forces in high-speed assembly of plastic components. Targeted at medical and electronics production, it handles small joining forces up to 500 N, ideal for autoinjectors and insulin pens. The system combines dynamic linear direct drives with precision piezoelectric sensors and acceleration compensation, delivering speeds up to 5 m/s and accelerations up to 50 m/s².
For end-of-line quality assurance, Kistler will feature the KVC 821 inspection and sorting system, capable of performing 100% surface defect checks at rates of up to 800 parts per minute. Using AI from KiVision software, the system detects rare and previously unknown defects. Two Kistler camera stations will also demonstrate post-molding injection inspection at the Institute of Plastics Processing booth, highlighting real-time quality control in action. Learn more about this topic here.
Kistler’s AkvisIO software complements ComoNeo by offering fast, comprehensive analysis of production histories and simplifying documentation requirements for medical molding. The software evaluates large datasets in seconds, helping manufacturers identify cost drivers and optimize processes.
Also debuting at K 2025 is the NCFQ 2166A joining system, designed for precision control of joining forces in high-speed assembly of plastic components. Targeted at medical and electronics production, it handles small joining forces up to 500 N, ideal for autoinjectors and insulin pens. The system combines dynamic linear direct drives with precision piezoelectric sensors and acceleration compensation, delivering speeds up to 5 m/s and accelerations up to 50 m/s².
For end-of-line quality assurance, Kistler will feature the KVC 821 inspection and sorting system, capable of performing 100% surface defect checks at rates of up to 800 parts per minute. Using AI from KiVision software, the system detects rare and previously unknown defects. Two Kistler camera stations will also demonstrate post-molding injection inspection at the Institute of Plastics Processing booth, highlighting real-time quality control in action. Learn more about this topic here.
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